Burton EMS focuses on various strategies to help our customers reduce costs, which is a key aspect of our service offerings. Our strategies are designed to minimize PCBA costs without compromising quality. We offer the opportunity to run a Bill of Materials (BOM) through our process to see if we can save on assembly costs.
Our cost reduction strategies include:
- Feature Optimization: Eliminate or avoid designing unnecessary features that drive up production costs without adding significant value to the product.
- Product Simplification: Reduce product complexity to streamline manufacturing processes and lower production costs.
- Supplier Relationships: Cultivate lasting relationships with suppliers and leverage distribution partnerships to negotiate favorable pricing and access cost-effective components.
4. Automation: Explore automation options such as one-sided versus two-sided PCBA assembly and automated conformal coating to increase efficiency and reduce labor costs.
5. Component Sourcing: Upload your BOM list with detailed information, and our team will perform a free evaluation to identify potential cost-saving opportunities. We procure components from franchised sources or manufacturers, ensuring traceability and reliability. We will also look into alternative parts that may allow a price decrease.
6. Strategic Partnership: We support new and existing projects, offering guidance on reducing BOM sizes and maximizing cost efficiencies through volume management, lot deliveries, alternative parts, and long-term agreements.
Example:
In a recent project, our engineers worked to identify opportunities for cost reduction without compromising quality or performance for a specific customer. They analyzed every aspect of the design and manufacturing process, with a focus on electro-mechanical and passive components.
After research and analysis, our engineers successfully identified substitute components with equal specifications but at a lower cost. Furthermore, they redesigned certain aspects of the manufacturing process to optimize efficiency and minimize production costs.
These initiatives have resulted in substantial savings for our customer. Across three assemblies, we were able to achieve a cost reduction of 1.8%, delivering tangible benefits and enhancing the overall value proposition of our products.
By embracing these strategies, we aim to empower manufacturers like you to navigate cost pressures effectively while delivering cost-effective, high-quality products that meet market demands. We invite you to reach out to discuss how we can tailor these strategies to suit your specific needs and objectives. Are there other areas of concern that we can help support? We look forward to the opportunity to collaborate! Contact us at www.burtonems.com for more information!
